Introduction to tire pyrolysis process

The main raw material of this project is clean waste tires purchased from outside. There is no need for pre-processing processes such as cleaning, crushing, and wire drawing. The whole tire automatically enters the cracking furnace directly under the action of the automatic feeder (retractable and mobile). The feeding process high degree of automation, safe, convenient, time-saving and labor-saving.

With the rapid development of the automobile industry and transportation industry, there are more and more waste tires, forming black garbage and causing black pollution. Waste tires are recycled and comprehensively utilized, and their products and extended products are regarded as important renewable resources. Recycling and processing of rubber products such as waste tires is an important way to turn waste into treasure, turn harm into benefit, eliminate environmental pollution caused by waste rubber, and protect the environment.

Structure

Of the KJ-PU10 Mini Waste Tyre Pyrolysis Plant

Supply Scope
Item	Description
Reactor (finished installation one)	5kg capacity,Q345R boiler plate with motor reducer, furnace, chimney
Cooling System (all the parts finished installation before delivery in seller’s factory)	catalyst chamber, top cooling pipes, oil-water separator, 2 sets of horizontal condensers,2pcs oil tanks, 2pcs anti-back fire devices, connection pipes and joints etc.
Connected pipes	3pcs, 10mm diameter pipes
Air blower	2pcs, 40W
Graphite packing	4*4 5pcs
Loading port flange	1pcs
Carbon black discharging flange	1pcs
Wrench for unloading the flange of cb	1pcs
Ball valve	3pcs
Bending	5pcs
Pipe joints	3pcs
Nipple	3pcs
Screw	50 units M6*25
Thermal couple	1pcs
Pressure gauge	2pcs
Ring	1pcs
Temperature controller	1pcs
Sealing material	5 boxes
Bend table	1pcs
Safety valve	2pcs
Valves	2pcs

Approx. Oil Yield of Different Raw Materials
PP(microwave oven food box/yogurt bottles,etc.)	50%~75%
PE (Plastic film / plastic wrap)	50%~75%
PS (fast food boxes / instant noodle boxes)	50%~75%
ABS (Engineering plastics)	40%
Leftovers of paper	Wet 15~20% , Dry 60%
House garbage	35-50%
Plastic cable	80%
Plastic bags	50%
Submarine cable	75%
Rubber cable	35%
Soles	30%
Big tires	45%~50%
Small tires	35%~40%
PVC (raincoat/building materials.etc.)	Not applicable
PET (mineral water bottles/sodas beverage bottles)	Not applicable

Final Products Final Products and Application and Application

Products	Application
45%~50% Pyrolysis oil (Tire oil/Plastic oil)	1.Add it into heavy oil generators to produce electricity. 2.Be used as heating material in ceramic factory, glass factory, power plants, steel making factory, boiler factory,etc. Sell it into oil refining factory for further processing.
25%~30% Carbon black	1.Sell it into coal briquette factory directly, but with cheap price. 2.Make it into carbon black pellets or briquettes as fuel for burning. Further processing it into color master batch, and then sell it into plastic factory as basic material to make pipes, cable jacket,etc.
15%~20% Steel wire	Sell it into iron and steel factory directly
5%~10% Waste gas	Recycle it into furnace as fuel for heating the reactor

Recycled Products

fuel
oil
The production rate of fuel oil is 40% in average. It's also known as tyre oil,pyrolysis oil, heating oil or furnace oil. The application is as heating fuel for industries such as power plant, cement plant, steel plant, metallurgical plant, glass plant etc.
carbon
black
It produces approximately 35% of carbon black from used tyres. Carbon black is raw material for rubber&plastic industry or used as heating fuel.
steel
wire
The output rate of steel wire from used tyres is 15%. It's easy to sell to scrap metal dealers.
combustible
gas
Combustible gas is routed to heating system as fuel supply. It saves consumption of fuel oil.

Recycled Products

Process Flow

Customer Caseone-stop service